Large plate without joint of PET materials

Flexible Layout plate

It was impossible to place patterns at the joint area, however this large printing plate enables flexible layout of patterns, and at the same time, greatly increases the number of pattern (theoretical yield) printed on one substrate.

High Uniformity of plate thickness

This plate has very high uniformity of thickness and greatly reduce mura of the printed film, as this plate is not made of multiple sheets joints.

High Durable plate

Solvent immersion on plates after washing may peel off the lamination film from the PET joint. Seamless NSC plate is highly durable against solvent immersion.

Patterning directly by laser engraving without masking

Hi-Accuracy Patterning

Due to direct engraving by fine laser without masking process, enables high-accuracy patterning. CAD data is directly used for laser engraving, it achieved very high-accuracy patterning.

Short Lead-time

We manufacture plates without masking process. Furthermore, base plate sheet manufacturing process and laser engraving process are separated, so it enables high yield rate and low-cost manufacturing.

Low cost

Plate process and laser process is different so yield ratio is high and loss-free.
Additionally, it is unnesessory to use mask, it doesn’t cost anything for masks.

Adjustable film thickness

• Step-edge engraving

  

  Step-edge engraving is also available by changing the laser setting. This step-edge makes it possible reducing deformation by printing pressure, improving pattern precision and stabilizing the film thickness at edge area.

• Laser Engraving patterning

  1. 

     whole surface concave engraving

     Possible to increase ink retention on whole print area

     Possible to increase film thickness

     Possible to adjust ink retention

  2. 

     Pattern edge concave engraving

     Possible to increase ink retention at the edge

     Possible to have less ink stagnation and keep high uniformity of thickness

     Adjust concave position from the edge, possible to print thickness around the edge.

Non-directional and rough surface finish.

By Our original surface finishing process, our plate has no directivity and not necessary to mind anilox pattern interference.

Moiré-free

The surface of the plate is non-directional roughened and prevents from pattern directivity and moiré cause of an anilox roll surface.

Great wettability and printability

Our plate is very suitable for Polyimide solvent and reduces printing mura due to the concave surface.

1. 

   Laser micrograph of NSC plate surface

2. 

   Laser micrograph of other company’s surface

Compatible with Various Film Thickness and Ink

Changing condition of plate surface, the plate will be compatible with various film thickness and various type of ink.

1. 

   Standard Emboss Film

2. 

   Beads Emboss Film Ⅰ

3. 

   Beads Emboss Film Ⅱ

Using highly reliable materials which is jointly developed with material manufacturers

We have developed high-durable materials suitable for PI printing process and stable supply in collaboration with chemical material manufacturers exclusively, and also achieved high reliabilities.

High Grade UV-Curable Resin

We further purify plate materials (UV-curable resin) to make the plate even higher grade.Also, delivery of the plate materials is very stable due to its monopoly supply.

Wide PET Film

We use wide and high uniformed PET film for large seamless plate

NMP-resistant Glue

We laminate PET films with high NMP (which is also used to cleaning plates)-resistant glue. This special glue and seamless design make it even more resistant to cleaning solvents.

仕様

Above specification is standard. We can also accept less than G4.5 size. Type of the enboss film can be changed. PE（Pigeon Eye) specification is also available.

PE（Pigeon Eye)

Pigeon Eye is significantly effective for plate stretch prevention.